作者单位
摘要
1 大连理工大学高性能精密制造全国重点实验室,辽宁 大连 116024
2 大连理工大学宁波研究院,浙江 宁波 315000
3 中国航空工业集团公司北京航空精密机械研究所,北京 100076
针对6061铝合金难以在化学机械抛光中获得高表面质量的问题,研究了抛光液中氧化剂(H2O2)、缓蚀剂(BTA)的质量分数和pH值对表面粗糙度的影响。基于响应曲面法设计实验,采用方差分析(ANOVA)检验各参数对表面粗糙度影响的显著性,分析参数的交互影响,得出抛光液的最佳组分配比。结果表明,6061铝合金的表面粗糙度随着pH值的增大先增大后减小再增大,随着H2O2和BTA质量分数的增加先减小后增大。在优选的抛光液参数组合(pH值为9.7,H2O2的质量分数为0.57%,BTA的质量分数为1.16%)下,实现最低表面粗糙度Sa 为0.31 nm,获得了近原子尺度的超光滑表面。
光学设计 6061铝合金 化学机械抛光 响应曲面法 表面粗糙度 近原子尺度 
光学学报
2024, 44(5): 0522001
作者单位
摘要
1 兰州理工大学 机电工程学院,甘肃兰州730000
2 兰州理工大学 有色金属先进加工与再利用国家重点实验室,甘肃兰州730000
3 大连理工大学 机械工程学院,辽宁大连116024
4 大连理工大学 宁波研究院,浙江宁波315016
磁性复合流体(Magnetic Compound Fluid,MCF)具有优异的抛光性能,然而MCF抛光液中的水分在抛光过程中流失,抛光性能随之降低,这将增加抛光成本并严重影响MCF抛光的工程应用。针对磁性复合流体抛光液在抛光过程中水分流失的问题,探究了抛光过程中MCF水分含量对MCF形貌特征、抛光区域温度、正压力与抛光质量的关系,构建MCF中水分对抛光质量的影响机理。首先,分析了抛光过程中不同水分占比抛光液对抛光性能的影响规律,采用工业相机观察MCF抛光液抛光前后的形貌特征。然后,通过总结抛光过程温升-磁流体状态-抛光作用力-抛光质量的内在联系,构建不同水分含量MCF的抛光机理。最后,通过向MCF抛光液中定量补充水分,有效地缓解了MCF抛光液抛光效果降低的问题。实验结果表明:(1)当MCF抛光液水分占比为45%时初始抛光效果较好,抛光10 min内工件的表面粗糙度由0.410 μm下降到0.007 μm;而使用已持续抛光50 min的MCF加工10 min后工件的表面粗糙度由0.576 μm下降到0.173 μm。MCF随着抛光时间的增加MCF抛光性能大幅下降;(2)随着抛光液中含水量的降低,抛光时磁性颗粒形成的链状结构恢复能力变差,进而影响其抛光性能;(3)在抛光过程中向MCF抛光液补充水分后,抛光结束时工件的表面粗糙度下降率由无添加时的69.97%提高至86.69%,材料去除率由0.95×108 μm3/min提升到1.45×108 μm3/min,抛光正压力由3.7 N提升到4.2 N。当抛光过程中补充水分,使MCF的水含量占比维持在45%左右时,可以保持其长效稳定的抛光能力,有效地延长MCF的使用寿命。
磁性复合流体 抛光温度 抛光性能 表面粗糙度 材料去除率 magnetic compound fluid polishing temperature polishing performance surface roughness material removal rate 
光学 精密工程
2023, 31(24): 3559
郭江 1杨哲 1张蒙 1潘博 1[ ... ]吴迪富 2
作者单位
摘要
1 大连理工大学精密与特种加工技术教育部重点实验室,辽宁 大连 116024
2 江苏宇迪光学股份有限公司,江苏 南通 226404
透镜作为光学系统中的核心部件之一,其加工质量极大影响着光学系统的使用性能。其中,透镜中心厚度的偏差对整个光学系统成像质量的影响最大。现有的非接触式和接触式测量设备都存在着一些缺点,因此本文提出了一种口径自适应光学透镜中心厚度测量方法,并基于此方法设计和搭建了一套透镜中心厚度测量装置,进行了测量精度对比和重复性测量实验。结果表明,本文所研究的测量装置误差与产线上所使用的测量装置误差相当,满足对光学透镜的检测要求。本装置具有结构简单可靠、操作方便、测量精度高且可以节省光学透镜生产成本等优点,已在生产线得到应用。
光学透镜 中厚测量 口径自适应 装置设计 optical lens center thickness measurement diameter adaptation device design 
光学仪器
2022, 44(6): 73
作者单位
摘要
中国科学院长春光学精密机械与物理研究所,吉林 长春 130033
为保证星敏感器支架安装后具有高精度的指向性,提出了一种星敏感器支架定量修研的技术方法,首先通过构造虚拟水平轴建立星敏感器支架坐标系,然后利用经纬仪交互测量和逐级求解方法获得星敏感器支架和相机任意两坐标轴的夹角关系。根据该结果进行了星敏感器支架实际坐标系与相机坐标系姿态变换矩阵的求解,利用星敏感器支架与相机坐标系的技术指标要求,进行了星敏感器支架理论坐标系与航天相机坐标系的姿态变换矩阵求解。然后以相机坐标系进行中间传递,获得了星敏感器支架实际坐标系到理论坐标系的姿态变换矩阵。根据该结果精确求解了星敏感器支架的修调量。通过试验研究表明利用该方法装调完成的星敏感器支架,经过两次修研迭代,其指向精度由最初的760″提升至10″以内。证明了该方法的有效性,同时星敏感器支架的指向性标定及校正也可指导其他有空间自由角度关系的两部件的精密装调。
星敏感器支架 指向精度 交互测量 姿态变换 star sensor bracket pointing accuracy interactive measurement posture transformation 
红外与激光工程
2022, 51(9): 20210875
作者单位
摘要
1 昆明理工大学信息工程与自动化学院,云南 昆明 650500
2 昆明理工大学计算中心,云南 昆明 650500
雷达辐射源信号识别在实际战场中是对敌制胜的重要手段。为解决人工提取的雷达辐射源信号特征参数不完备、时效性低等问题,基于模糊函数在表征信号内在结构上的独特作用,提出一种结合模糊函数主脊坐标变换的卷积双向长短时记忆网络的识别方法。首先,为放大不同信号间的差异,采用数学思维将主脊切面转换为极坐标域的几何图像,以此作为神经网络的输入;其次,设计卷积神经网络来挖掘二维时频图的特征信息;最后,搭建双向长短时记忆网络对提取到的特征进行分类识别。仿真实验结果表明,所提方法在信噪比为0 dB以上均能保持100%的准确率,即使信噪比为-6 dB时,识别率仍可达93.58%以上,同时也有效缩短了信号分类时间。结果验证了所提方法不仅能提取信号的隐藏抽象特征,还具备良好的时效性和抗噪性。
雷达辐射源信号识别 模糊函数主脊 卷积神经网络 双向长短时记忆网络 
激光与光电子学进展
2022, 59(22): 2228007
Author Affiliations
Abstract
1 Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian, People’s Republic of China
2 EPSRC Hub in Future Metrology, Centre for Precision Technologies, University of Huddersfield, Huddersfield, United Kingdom
3 Institute for Materials and Processes, School of Engineering, Sanderson Building, University of Edinburgh, EH9 3FB Scotland, United Kingdom
Fine finishing of tungsten alloy is required to improve the surface quality of molds and precision instruments. Nevertheless, it is difficult to obtain high-quality surfaces as a result of grain boundary steps attributed to differences in properties of two-phase microstructures. This paper presents a theoretical and experimental investigation on chemical mechanical polishing of W–Ni–Fe alloy. The mechanism of the boundary step generation is illustrated and a model of grain boundary step formation is proposed. The mechanism reveals the effects of mechanical and chemical actions in both surface roughness and material removal. The model was verified by the experiments and the results show that appropriately balancing the mechanical and chemical effects restrains the generation of boundary steps and leads to a fine surface quality with a high removal rate by citric acid-based slurry.
chemical mechanical polishing W–Ni–Fe alloy grain boundary step modelling mechanism 
International Journal of Extreme Manufacturing
2021, 3(2): 025103
郭江 1,2,*李琳光 1,2
作者单位
摘要
1 大连理工大学 机械工程学院,辽宁大连6023
2 大连理工大学 宁波研究院,浙江宁波315000
中子因具有极强的穿透力被广泛应用于材料与生物试样微观结构检测,但由于中子束强度显著弱于X射线,通常采用聚焦的方式来实现对中子束的有效利用。针对前期基于高性能制造思想研发的金属材质部分回转椭球中子反射镜进行了聚焦和中子小角散射实验测试。结果表明,聚焦中子束的最大强度能够达到漫散射强度的103,实现了与前端针孔尺寸几乎相等的圆形焦斑。通过远离最佳焦平面的聚焦实验,获得了不同镜心到探测器距离的束流剖面,该束流剖面的半峰全宽与基于几何光学的理论计算值吻合良好,分析了直射中子束和反射中子束的波长分布,中子的反射率达到了60%,峰值强度超过了1 000个计数/像素(0.1 mm×0.1 mm)。以介孔二氧化硅(MCM-41)为标样,获得了中子小角散射的初步结果。结果表明,该中子反射镜具有良好的聚焦性能,能够应用于中子小角散射。
中子光学 焦点 反射率 漫散射 中子小角散射 neutron optics focusing spot reflectivity diffuse scattering small-angle neutron scattering 
光学 精密工程
2021, 29(9): 2075
作者单位
摘要
1 昆明理工大学信息工程与自动化学院,云南 昆明 650500
2 昆明理工大学计算中心,云南 昆明 650500
为解决雷达辐射源信号特征评价不够客观和缺乏评价依据等问题,提出一种基于区间模糊原理以及模糊交叉熵和多准则折中法的群体评价方法。建立信噪比分级评价模型,再结合三角模糊数的截集和区间逼近思想将雷达辐射源信号特征的评价体系转化为区间直觉模糊数;基于汉明距离进行寻优,得出信噪比权重,并运用区间直觉模糊加权平均算子集成群决策矩阵,基于熵最大化法计算属性权重;采取多准则折中法和模糊交叉熵实现特征方案排序。仿真实验结果表明,所提方法能够给出与实际情况相一致的特征评价排序方案,并和逼近理想点方法、投影模型方法分析结果基本一致,验证了所提方法的可行性和有效性。
遥感 雷达辐射源信号 特征评价 区间直觉模糊 多准则折中法 
激光与光电子学进展
2021, 58(9): 0928001
Author Affiliations
Abstract
1 Surface Engineering and Precision Institute, Cranfield University, Bedford, United Kingdom
2 Manufacturing Technology Centre (MTC), Coventry, United Kingdom
3 Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian, People’s Republic of China
4 Centre of Micro/Nano Manufacturing Technology, University College Dublin, Dublin, Ireland
A unique plasma figuring (PF) process was created and demonstrated at Cranfield University for manufacturing extremely large telescopes. The atmospheric pressure processing is faster and more cost-effective than other finishing processes; thus, providing an important alternative for large optical surfaces. The industrial scale manufacturing of thousands of ultra-precision metre-scale optics requires a robust PF machine: this requirement is achieved by making the plasma delivery system (PDS) performance repeatable. In this study, a dedicated PDS for large optical manufacturing was proposed to meet the industrial requirement. The PDS is based on an L-type radiofrequency (RF) network, a power supply, and an inductively coupled plasma torch. However, the complexities of these technologies require an in depth understanding of the integrated components that from the PDS. A smart control system for the modified PDS was created. This novel control system aims to make the characterization process deterministic: by automating the tuning of critical electrical components in the RF network, which is achieved by the use of in-line metrology. This paper describes the main design aspects. The PDS was tested with a good correlation between capacitance and RF frequencies. The robust PDS design enables a stable discharge of plasma with a low deviation of RF signals during the total 15 hours’ test.
plasma figuring inductively coupled plasma RF network plasma delivery system 
International Journal of Extreme Manufacturing
2020, 2(4): 045301
Author Affiliations
Abstract
1 Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Educations, Dalian University of Technology, Dalian, People’s Republic of China
2 State Key Laboratory of Digital Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, People’s Republic of China
3 Department of Mechanical Engineering, Chubu University, Kasugai, Aichi, Japan
4 National Physical Laboratory - NPL (United Kingdom), Hampton Road, Teddington, TW11 0LW, United Kingdom
5 Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang, People’s Republic of China
Diamond tools play a critical role in ultra-precision machining due to their excellent physical and mechanical material properties, such as that cutting edge can be sharpened to nanoscale accuracy. However, abrasive chemical reactions between diamond and non-diamond-machinable metal elements, including Fe, Cr, Ti, Ni, etc, can cause excessive tool wear in diamond cutting of such metals and most of their alloys. This paper reviews the latest achievements in the chemical wear and wear suppression methods for diamond tools in cutting of ferrous metals. The focus will be on the wear mechanism of diamond tools, and the typical wear reduction methods for diamond cutting of ferrous metals, including ultrasonic vibration cutting, cryogenic cutting, surface nitridation and plasma assisted cutting, etc. Relevant commercially available devices are introduced as well. Furthermore, future research trends in diamond tool wear suppression are discussed and examined.
diamond tool ferrous metals wear suppression cutting chemical wear 
International Journal of Extreme Manufacturing
2020, 2(1): 012001

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!